The RB 1000i-S achieves over 20% higher transfer efficiency than its predecessor, the RB 1000i. This improvement means more paint reaches the intended surface, reducing the need for excess spray and rework.
Greater efficiency translates into measurable gains in process consistency, reduced paint usage, and lower emissions, making it ideal for manufacturers seeking to improve productivity while aligning with sustainability targets.
See how the RB 1000i-S is helping Mazda to cut its CO2 emissions >>
With the ability to reduce paint waste by up to 30 percent compared to traditional rotary atomizers, the RB 1000i-S delivers major advantages in both operational efficiency and environmental impact. Its optimized atomization and spray targeting ensure minimal overspray and reduced booth contamination.
This not only cuts costs on materials and cleaning but also supports leaner, more responsible production processes. The result is a cleaner working environment and a smaller environmental footprint.
By significantly reducing paint consumption and overspray, the RB 1000i-S contributes to lower indirect CO₂ emissions associated with paint production, transportation, spraying, and waste management.
These efficiency improvements help manufacturers meet corporate and regulatory carbon reduction targets.
As sustainability becomes a core business imperative, adopting equipment like the RB 1000i-S demonstrates a tangible commitment to environmental stewardship and responsible manufacturing.
For automotive manufacturers producing 200,000 vehicles per year, the RB 1000i-S’s enhanced efficiency can save up to 50,000 liters of paint annually, equivalent to approximately $500,000 in cost savings*.
These benefits are amplified over multiple production lines and years, creating a compelling return on investment.
Lower material consumption also translates into reduced handling, inventory, and waste management costs, reinforcing long-term operational savings.
ABB’s commitment to sustainability and lifecycle value is reflected in the RB 1000i-S’s upgrade path.
Existing RB 1000i units can be converted to the -S model using a dedicated service kit. This enables manufacturers to gain the benefits of the latest technology without replacing entire systems, reducing waste and capital expenditure.
The upgrade pathway supports circular economy principles and extends the service life of existing assets.
Superior atomization performance with optimized droplet size and spray pattern control ensures an even, high-quality finish across a wide range of surfaces and geometries, reducing the need for touch-ups or rework.
The result is improved right-first-time rates, tighter color matching, and higher overall finish consistency, critical for maintaining the high-quality standards expected by automotive customers.
Enhanced precision also supports the application of thinner coats, helping further reduce paint usage.
*Based on manufacturer using 2.5-liter solvent borne paint, assuming average price of USD 10 per liter of paint.
